DORNA AUTOMATION SOLUTIONS (DAS)
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Palletizer Rental in Chicago & Chicagoland

Chicago built its name on making and moving food — and it remains one of the biggest food-processing and packaging centers in the country. Those plants run hard, and at the end of the line the cases still mostly land on pallets by hand. Dorna Automation Solutions rents collaborative palletizer cells for $1,999/month with $0 upfront, installation, training and maintenance included, and serves Chicagoland plants with on-site installation and start-up.

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A food and packaging capital with an old problem at the end of the line

Chicagoland's industrial base is deep: food and beverage processing, packaging converters, plastics and consumer goods, all fed by a freight network of rail, intermodal and trucking that serves the whole Midwest. Plants in Elk Grove Village, Bolingbrook, Joliet, Aurora and Cicero run multiple shifts to keep up — and nearly all of them share the same last-ten-feet problem.

End-of-line stacking is heavy, repetitive and hard to staff through a Chicago winter of call-offs and turnover. When the stacker position is empty, the line slows to hand pace or stops outright. A cobot palletizer removes that single point of failure: same pattern, same pace, every case, every shift, with cases up to 20 kg (44 lb).

20 kg (44 lb)Maximum case weight
1,880 mmRobot reach
$1,999/moFlat rental, $0 upfront
3–4 weeksDelivery & installation

What the $1,999/month rental includes

One flat monthly payment puts a complete, working palletizing cell on your floor — not a bare robot dropped at your dock:

One flat payment covers the cell, delivery, installation, training and maintenance on a 12-month term — and if you would rather end up owning the equipment, ask about the rent-to-own option when we talk. The robot is a cobot: designed for a high level of safety working alongside operators, so most plants run it without a cage or fence. If you are comparing models, the full breakdown of cobot palletizer rental — advantages, limits and fit — is worth a read before you decide.

How service works for Illinois plants

Dorna Automation Solutions is based in Scottsdale, Arizona, and Chicago is one of the metros we serve across the USA. Chicago's mix of food processing, packaging and Midwest freight is squarely in this rental's wheelhouse. It starts with a virtual line walkthrough: you share your case dimensions and weights, line rate, photos of the end of your line and the floor space available, and we confirm the fit with your team on a call before anything is signed.

On your confirmation we prepare the cell and ship it — delivery to your site typically takes 3–4 weeks. Our founder attends on site for installation, start-up, operator training, and creating the recipes for your pallet patterns. Your team receives the delivery and provides a pallet jack or forklift to move the cell into place. After hand-over, maintenance stays included for the life of the rental, and you deal with the same team that installed the cell — not a ticket queue.

Chicago palletizer rental FAQ

Do you actually install in Chicago, or just ship equipment?

We install, in person. Dorna is based in Scottsdale, Arizona and serves Chicago on the same model as our Arizona customers: the cell is delivered to your plant, set up, taught your pallet patterns, and your operators are trained during the same visit. Delivery to site typically takes 3–4 weeks from confirmation.

How much does cobot palletizer rental cost in Chicago?

$1,999/month with $0 upfront. Installation, operator training and maintenance are included in that one rate — there is no separate service contract. The term is 12 months, and a rent-to-own structure is available if you prefer to own the cell at the end.

What cases can the cell handle?

Cases up to 20 kg (44 lb) each, with a robot reach of up to 1,880 mm to cover standard pallet patterns. Case sizes can vary between production runs — the cell stores a recipe per product and pallet pattern, and we teach those recipes during installation. Share your master case dimensions and we will confirm the fit before you commit.

What does our plant need to provide?

Very little: a 110 V power supply (15 A maximum), a compressed-air connection, and roughly 3,000 × 3,000 mm of floor space at the end of the line. Your team receives the delivery and provides a pallet jack or forklift to move the cell into place; we handle installation, start-up, training and pattern teaching from there.

Which Chicago areas and industries do you serve?

Plants across Elk Grove Village, Schaumburg, Bolingbrook, Joliet, Aurora, Naperville and Cicero — and anywhere else in Illinois on the same model. The fit is any operation stacking uniform cases by hand: food and beverage, packaging, plastics, consumer goods and life-sciences products. If your plant sits outside the metro, ask — we serve the whole USA.

Explore palletizer rental options

Start with the palletizer rental overview and cost calculator, compare the rental models — palletizer rental, robotic palletizer rental, cobot palletizer rental and palletizing robot lease — or start your palletizer intake form.

From the blog: How much does a robotic palletizer cost? · Palletizer rent vs buy · The real cost of hand palletizing · Cobot vs traditional palletizer

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